Reliable and Precise Laser Cutting for the Construction Industry
The construction industry is a fast-paced and complex sector, relying on robust, consistent, and highly accurate parts that can meet the demand of heavy structural engineering projects. In construction, achieving a flawless, refined finish with structural integrity in mind is non-negotiable.
At Charles Day Steels, we hold a wealth of knowledge in the construction sector, understanding that each project is subject to tight deadlines and scaled procurement. Laser cutting opens the scope of potential, expediting lead times with clean, burr free cuts, valuable prototyping, and reduced waste, without compromising durability and design.
We always invest in the latest technology, allowing us to excel at profiling a wide range of materials and properties, including large and heavy section cutting and complex contour weld preps that are typically difficult to achieve in metal fabrication. Through smart design production, we can deliver intricate, multi-axis geometries and heavy structural components at an incredibly efficient rate.
Additionally, we process steels, aluminium, and titanium metals with ease, whilst also profiling tubes, hollow and structural sections up to 12800mm in length, across 24-hour operation for all construction requirements.
How Charles Day Steels Stands Out in Construction Profiling
As a market leader in metal fabrication, we always strive to combine expertise with exceptional outcomes, delivering high-quality execution for clients within a range of sectors. Our comprehensive approach allows us to offer an end-to-end service, from expedited material sourcing to large-scale production, all under one roof.
A range of our in-house solutions encompasses prototyping, smart design production, countersinks, and more for all project needs. Additionally, our approach to reinvestment and sustainable fabrication ensures that we can offer short lead times at competitive pricing while delivering stringent quality control.
Advantages of Laser Cutting in Construction Manufacturing
Laser cutting delivers comprehensive advantages in the construction industry; some key benefits include:
Refined Precision
Lasers achieve remarkable finishes, offering clean, intricate and burr-free cuts all within 45° bevels and fine tolerances. Our fleet of lasers is equipped to handle intricate details and countersinks of any size, without secondary finishes.
Rapid Speed
Laser cutting expedites the process of procuring components, with open section cutting ensuring projects of all sizes can expect 50% reduced lead times. The ability to produce rapid results allows for a greater capacity for prototyping.
Sustainable Practices
With environmental consciousness at the forefront of manufacturing, laser cutting reduces material waste through advanced nesting techniques, including greater energy efficiency and reduced need for reworking parts.
Complex Designs
Through smart design production, we can take complex designs and bring them to life. We offer 6-axis geometries, such as delivering incredible execution of channels and beams, so that no project is ever too difficult.
Automation
Laser cutting is designed to be automated, with ease of integration alongside CNC/CAD machines. This allows for consistency, particularly across large-scale projects that rely on high quality across all components.
Structural Integrity
Through advanced technology and knowledge of material properties, we can laser cut metals without compromising structural integrity. Through a non-contact process and minimal heat distortion, materials can retain their strength and design.
Heavy Open Section Cutting – Full Precision at 45°
At Charles Day Steels, we push the limits of laser technology to deliver full 45° bevels to a point on heavy open section profiles, a unique capability in the market.
- Full 45° bevels to a point on channels, beams, and hollow sections
- 6-axis laser cutting for contours and weld preps
- Processes tubes and structural steel up to 12,000mm in length
- Integrated drilling, countersinking, and tapping to +/-0.25mm tolerance
- Optimised for heavy and complex sections, reducing prep and fabrication cost
We are fully certified to ISO 9001 and BS EN 1090-1, meeting stringent UK and EU regulatory standards, while offering additional finishing options, including painting and powder coating, to ensure a complete, high-quality service from start to finish.
Laser Cut Applications in the Construction Industry
Applications of laser cutting in the construction sector include, but are not limited to:
Architectural & Decorative
Screens, ceilings, fixtures, facades, and signage.
Structural
Steel beams, columns, channels, and base plates.
HVAC & MEP Systems
Ductwork, ventilation components, and enclosures.
Precision Components
Pre-weld parts, rails, brackets, and self-jigging parts.
Traceability
DataMatrix codes, serial numbers, and batch codes.