Profile Bending & Sheet Metal Pressing

Profile bending, also known as section bending, is a metal forming process that creates curvature or bends in the cross-sectional profile of a metal piece. This process can be applied to various shapes, including angles, bars, beams, channels, and tubes, using our series of professional profile bending and pressing machines.

Pressing in metalworking refers to a process where force is applied to a workpiece to alter its shape without adding or removing material. This is achieved through the use of our press machines, which can perform operations such as punching, embossing, bending, and forming on metal sheets or plates.

Here at Charles Day Steels, our in-house capabilities mean we can process a wide range of materials, including aluminium, stainless steel, carbon steel, copper, and brass. The choice of material depends on the required strength, flexibility, and application of the finished product.

Profile bending and pressing processes are vital in numerous industries, such as construction, automotive, aerospace, shipbuilding, machinery manufacturing, and architectural applications. They are used to produce parts for structures, vehicles, machinery, and decorative elements.

Profile bending by Charles Day Steels offers several advantages, including the ability to create complex shapes and curves, high precision and consistency in production, and the possibility of processing a variety of profile shapes and sizes. It also allows for the efficient use of materials and can enhance the structural integrity of the bent profiles.

Pressing involves placing a metal sheet or plate between a punch and a die set within a press machine. When the press is activated, the punch moves towards the die, applying pressure that deforms the metal into the desired shape. The specific operation (e.g., bending, punching) depends on the die and punch shapes.

Yes, both processes can be automated to increase production speed, improve precision, and reduce labour costs. Automated systems can be programmed to perform repetitive tasks with minimal human intervention, ensuring consistent quality and higher productivity.

At Charles Day Steels, quality is ensured through proper machine setup, regular maintenance, the use of precision tooling, and adherence to operating parameters suited to the material and desired outcome. Additionally, inspection procedures, such as visual inspection and dimensional checks, are applied throughout the production process and maintained through out ISO 9001 Quality Accrediation. 

Services for profile bending and pressing can be found through specialised metalworking and fabrication companies. Here at Charles Day Steels, we offer the right expertise, equipment, and capacity to meet the specific requirements of your project, with a bending width of up to 4300mm and 320 tonnes, theres very little we can’t achieve. 

The bending radius is determined based on the material’s properties, the cross-sectional shape of the profile, and the desired final shape. Factors such as material thickness, width, and the type of bend (e.g. tight radius vs. large radius) also play a crucial role in determining the bending radius.