Professional Copper Cutting Services
Copper is an excellent material which offers versatile solutions across various applications. However, cutting copper with traditional CO² lasers is a significant challenge for multiple sectors due to their reflective and conduction properties, which minimises laser efficiency. At Charles Day Steels we have always strived for innovation, which is why we invest in our state-of-the-art laser cutting machines to restructure the industry.
Our technology utilises 3Kw and 6Kw fibre laser cutting, which delivers exceptional results for all laser cutting services, improving turnaround times, efficiency, quality and reduced expenses. Fibre lasers are effective at combatting reflective materials such as copper, providing unparalleled benefits for sectors including electronics, aerospace and the medical field.
We tackle the challenges that many other sub-contract laser cutting companies do not, finding solutions against reflective materials for your copper cutting requirements. We can process large projects and sheet sizes up to 6m x 2.5m, providing clean and precise cuts of up to 20mm thick.
Often, waterjet cutting is recommended for copper cutting, however, we only suggest that waterjet is most effective for sheets over 10mm. For thinner sheets of copper, it is generally slower, and more expensive compared to our fibre laser counterparts which benefit greatly from rapid lead times and precise cost-effective copper cutting solutions.
Typical Copper Cutting Applications
Copper is widely used for its excellent electrical conductivity and corrosion resistance. Typical applications include:
- Medical (antimicrobial copper - effective at killing bacteria and other microorganisms)
- Electrical components and circuitry (components, earthing, earth bars)
- Heat exchangers
- Plumbing and piping systems
- Architectural elements
- Decorative panels
Benefits of Copper Cutting by Charles Day Steels
Precisions Cutting
Our state-of-the-art fibre lasers provide precise cuts with minimal distortion, resulting in high-quality finished products. This precision meets the stringent requirements of various industries; always ensuring flawless execution of intricate designs.
Versatility
Our laser cutting services suit a wide range of applications across various industries. From electrical components to antimicrobial copper and decorative panels, our capabilities handle different thicknesses and grades of copper, making our service adaptable to diverse project needs.
Clean Cut Edges
Laser cutting produces clean, smooth edges, unlike mechanical methods that may leave burrs and rough edges. This superior finish often eliminates the need for secondary finishing, reducing post-processing time, labour expenses, and ensuring parts are ready for immediate use or further assembly.
Complex Shapes
Our technology enables the fabrication of intricate and complex shapes with high precision. This is especially valuable for industries requiring detailed custom components, such as electronics, automotive, and decorative parts, setting laser cutting apart from traditional cutting methods.
No Surface Contact
The laser cutting process is non-contact, minimising the risk of surface damage and contamination. This is particularly advantageous against the malleable properties of copper, resulting in clean, unmarred surfaces ideal for aesthetic and structural applications.
Cost Effectiveness
Laser cutting offers significant cost advantages over traditional methods like milling or punching. Automation capabilities allow for mass production without compromising quality, producing rapid lead times and reduced material waste, leading to overall cost savings.
Why Trust Charles Day Steels for Copper Cutting?
Charles Day Steels is one of the UK’s most prominent and leading metal profiling companies, consistently striving for transformation over the last four decades in the laser cutting industry. We take immense pride in the facilities we deliver, striving to focus on sustainable, economical and streamlined processes for the benefit of our valued clients and the public.
Our comprehensive range of in-house profiling services exceeds expectations and provides high-quality, efficient and reliable results. We are dedicated to quality assurance, diverse cutting and profiling capabilities, 24/7 production and competitive pricing that demonstrates our excellence in metal profiling.
Copper Laser Cutting Capabilities
Maximum Cutting Size
6m x 2.5m (6000mm x 2500mm) and beyond 10mm for waterjet cutting
Maximum Material Thickness
20mm
Minimum Material Thickness
0.1mm
Complex Details
Our CNC driven laser cutting machines can process even the most complex and intricate designs. We can laser cut perforations in copper to your specifications. We’re also able to cut flat, pre-perforated copper sheets to any drawing you provide.
Cutting Tolerances
View our laser cutting tolerances here.
Cutting Edge Quality
Laser cutting copper up to 5mm provides a smooth cut edge. We shroud the laser in Nitrogen gases, preventing oxidisation and ensuring a clean, blemish-free cut, ready for welding without any extra machining. This ensures your copper part has no discolouration.
Copper Cutting Grades
We can laser cut a wide range of copper grades and alloys. Below is a list of the most commonly asked for:
- C101
- C103
- C106
- Antimicrobial Copper - 1
If the grade you require is not on this list, we should still be able to source and cut it. Please contact us with your exact grade requirements.
In-House Bending & Pressing
Charles Day Steels enhances its copper cutting services by providing in-house bending and pressing capabilities. Our exceptional project turnaround and 24-hour production ensure that your project’s assembly process is efficient and of the highest quality.
We can handle a wide variety of materials, including copper, brass, bronze, mild steel, stainless steel, aluminium, and more. For further details about our bending and pressing services, please get in touch with our team today.
