ECONOMY THROUGH TECHNOLOGY www.daysteel.co.uk Pressing Flat & Tube Laser Flame Cutting Bevel Waterjet Cutting Laser Bevel & Countersink Flowdrill & Tapping
ECONOMY THROUGH TECHNOLOGY Economy Through Technology Since 1976 Charles Day is a third-generation family run business providing the latest cutting technologies, continually evolving into one of the largest and most diverse subcontract cutting companies in the U.K. Pressing Flat & Tube Laser Flame Cutting Bevel Waterjet Cutting Laser Bevel & Countersink Flowdrill & Tapping
0114 244 5544 sales@daysteel.co.uk www.daysteel.co.uk Why Charles Day? Our customers know their requirements will be met on time with quality assured as standard. We are CE Marking Level 4 certified and hold the ISO 9001 Quality Assurance accreditation to ensure no project is out of our capabilities. Experience 40+ years at the forefront of specialist cutting. Capacity and Reliability Operating 24/7 across all cutting services we guarantee short lead times for projects of all sizes. Quality Operating to ISO 9001 and CE Marking BS/EN 1090- 1 (level 4), we are proud to provide a second to none service. 1231 Certificate Number 128699 0879 TÜV NORD Nederland B.V. tuv.nl EN 1090-1
Laser Cutting Servicing various industries all over the UK, from complex one-off jobs to vast numbers of precision parts, our capacity and expertise ensure orders are correct and on time, every time. Superior Capacity Operating 6 laser cutting machines, with bed sizes up to 6m. Lights Out Operation Full capacity running 24/7. Range of Materials Large in-house stock providing shorter lead times and competitive prices. Quality Operating to ISO 9001 and CE Marking BS/EN 1090- 1 (level 4), we are proud to provide a second to none service. 6 Metre ByStar 15kW Fibre Laser – for oversize parts and optimal nesting through de-coiled sheet sizes
Materials we Laser Cut Stainless Steel Mild/Carbon Steels Aluminium Nickel Alloys Copper Brass Bronze Titanium Tolerance Sheet Size Profiling tolerance +/-0.12mm to +/-0.75mm 4000mmx 2000mm 1 x ByStar 20kW 2 x ByStar 10kW 1 x BySprint 6kW 6000mmx 2500mm 1 x ByStar 15kW Maximum Thickness (mm) 50mm Our lasers work to a thickness tolerance in accordance with BS EN 10051:2010 and a flatness tolerance in accordance with BS EN 10029:1991 50mm 40mm 25mm 20mm 20mm 20mm 10mm 20kW Fibre laser power allows efficient cutting of material thickness up to 50mm
Waterjet Cutting As one of the first adopters of the technology we have experience of cutting all sorts of projects and materials from architectural railings to nuclear components. There is very little we can’t handle and the process can provide a wide variety of project specific benefits. No Thermal Stress No thermal stress, heat affected zones or burring allowing for intricate and accurate designs. Multiheaded Machines 3 multiheaded machines capable of cutting parts up to 8.5m x 4m in size, ensuring industry leading capacity. High Cutting Tolerance Cutting Tolerance of +/- 0.25mm on the top face with a maximum 1º draft angle. Bevel Head Cutting Bevel cutting up to 60º on parts up to 8.5m, a true industry specialisation.
Materials we Waterjet Cut Stainless Steel Mild & Carbon Steels Aluminium and Alloys Copper / Brass / Bronze Titanium Marble / Granite Carbon Fibre Plastics and Acrylic Tolerance Bed Sizes Profiling tolerance +/- 0.25mmon top surface Edge squareness 1 degree draft angle through part 4mx 2m 2 headedmachine 8.5mx 4m 2 headedmachine inc. bevel 4 headedmachine Maximum (mm) Minimum (mm) 230mm N/A 230mm N/A 230mm N/A 230mm N/A 230mm N/A 230mm N/A 230mm N/A 230mm N/A Variable Cutting Speeds Waterjet cutting has the ability to run at three different cutting speeds, each speed providing a different edge quality to meet your part requirements. 1 2 3 Rough / Seperation Medium Fine 0114 244 5544 sales@daysteel.co.uk www.daysteel.co.uk
Multiheaded Machines 3 machines each boasting 8 heads for large production runs on short lead times. Large Cutting Bed Cutting bed areas of 21m x 5m. Fast Turnaround Full range of carbon and mild steel stocked onsite for fast turnaround and short lead times. Flame Cutting We have over 40 years’ experience in flame cutting steel and even today, it is still an efficient and cost-effective method of profiling steel. Our accurate in-house programming ensures we achieve maximum yield on large production runs with parts finished and treated to customer specifications.
Materials we Flame Cut Maximum (mm) Tolerance Bed Sizes Profiling tolerance +/-2.0mm to +/-6.0mmdepending on thickness and length 38mx 5m 3 individual 8 heaedmachines S275 JR (43A) 1.0044 S355 JR (50B) 1.0045 S355 J2+N 080A40 (EN8D) 1.0501 690 High Yield Wear Plate (e.g. 400, 500 grades) Floor Plate (e.g. Durbar) Minimum (mm) 12.5mm 6mm 180mm 6mm 270mm 6mm 270mm 6mm 270mm 6mm 270mm 6mm 80mm 6mm Thickness tolerance in accordance with BS EN 10029:2010 Class A Flatness tolerance in accordance with BS EN 10029:2010 0114 244 5544 sales@daysteel.co.uk www.daysteel.co.uk
Laser Bevel and Countersink Apply 45° bevels and countersinks of any size, on both outer and inner contours. Eliminate the need for time-consuming weld prep with in-process weld seam preparation on straight and curved edges. All-in-one profiling, countersinking and weldprep bevel cutting Finished parts arrive ready for fabrication High volume capacity Time and cost savings achieved through reduced process operations
Tube Laser Cutting Precise, high-quality tube laser cutting service with rapid lead times and competitive prices. Ideal for high volume and high complexity projects to a tolerance of +-0.25mm. Key Benefits Experience Over 40 years’ laser profiling experience using the latest cutting technologies. Our investments, your benefit. Efficiency CNC fibre laser cutting machines operate 24-hours a day for rapid lead times at competitive prices. Quality ISO9001 and BS/EN 1090-1 accredited service delivers reliable quality on the largest and most complex projects. Versatility and Capacity Multiple 6 axis lasers cutting profiles up to 400mm diameter puts us at the forefront of tube laser cutting. 0114 244 5544 sales@daysteel.co.uk www.daysteel.co.uk
Flowdrill and Tapping Flowdrilling provides an innovative, more reliable, and cost-efficient connection alternative to traditional fastening methods such as rivet, insert and weld nut on both flat and tube parts. As a key element of our Smart Design Production, our lasers have built in Flowdrill and tapping capability so raw materials are turned into finished parts in one swift process. This saves time and money for you through accurate parts on a short lead time. Additional Strength Stronger fixing using existing material available. Risk Reduction No risk of spinning or breaking, either at tapping stage or completed part/product. Production Time & Cost Reduction Production time and costs reduced by over 50% No Waste By utilising existing materials, waste is eliminated. Increased Accuracy Complete accuracy to a laser cutting tolerance of +-0.25mm. Key Benefits
Pressing Pressing immediately follows the cutting process in most sheet metal production lines. Our in house machines ensure your parts adhere to the same rigorous quality standards as our cutting, providing accurate and reliable part delivery for projects of all sizes, from one offs to large batch runs. Procurement Made Easy From sourcing material, cutting and pressing, through to on time delivery, we make procuring parts for your project easy. Versatile Capability An extensive tooling library can provide precision for the most complex of projects. Precision and Repetition Investment in to the latest machinery ensure accurate and reliable production runs with a Partner Network available for 4m+ parts. 1500kN 3100mm 450mm 840mm 400kN 1030mm 200mm 515mm Xpert Pro 150/3100 Xpert 40 Tonnage Bending Length Standard Stroke Open Height
Quality. Experience. Reliability. sales@daysteel.co.uk www.daysteel.co.uk ECONOMY THROUGH TECHNOLOGY
ECONOMY THROUGH TECHNOLOGY www.daysteel.co.uk Charles Day (Steels) Ltd 6 Downgate Drive • Sheffield • S4 8BT 0114 244 5544 sales@daysteel.co.uk Open Section and Tube Laser Cutting Versatile sister company fully ISO9001 and CE Marking level 3 accredited. www.lasercutting.co.uk Welding Fabrication Shot Blasting Laser Etching and Engraving Flowdrilling and Tapping Deburring and Vibra-deburring In Group Additional Services 1231 Certificate Number 128699 0879 TÜV NORD Nederland B.V. tuv.nl EN 1090-1
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